THE FIRST WOOD DRYING KILN WITH

NO STEAM BOILER IN TURKEY

 

What is Wood Drying?

Features

Models

Why Do We Exclude Steam Boiler Technology?

Contact

 
 

WHAT IS WOOD DRYING?

This is the process where the inappropriate water contained in the wooden material is drained. In an ideal drying process, preserving the quality of the material to be dried, keeping the drying time as short as possible and minimizing the cost of drying should be handled as a whole.

 

All of the conventional drying kilns used up until now are kilns having steam boilers. The steam generated by the boiler is circulated through the coil system in the kiln to heat the coils and the air is circulated by means of the fans located in the kiln and run into coils to heat the kiln chamber.

Our firm first of all eliminated the need for steam boilers and relevant equipment by achieving the drying by hot air, and the humidity required by timber during drying is obtained by pulverizing water with high pressure (around 80 bars) in the kiln chamber. Our suspended ceiling system, fans, humidity discharge – fresh air flues and full-automatic automation system performs drying in an ideal and a low-cost manner.

 

FEATURES

Since the heating system works on solid fuel (coal, chip, wood), operating cost is very low.

Our boilers are not steam boilers, they generate hot air. As the boilers do not include steam in their working principle, there is no danger associated with the use of the boilers. Thus, no certified operators are required for operating the boiler.

As kiln chambers are of prefabricated structure (seamless assembly), mounting and subsequent demounting operations are easy to perform.

The prices are “turn-key”. BOILER, KILN CHAMBER (with suspended ceiling), FULL-AUTOMATIC DRYING AUTOMATION, HUMIDIFICATION AND VENTILATING systems are included.

Our remote control system enables our technical personnel to respond to the failures through the Internet.

Our kilns have a 2-year guarantee. (Technical service and spare parts services are uninterruptedly given since all mechanical and electronic parts are manufactured in our own facilities.)

 

MODELS

ayg KRT/15

 

Width (overall)

Length (overall)

Height (overall)

Total Electric Power

Heating Capacity

Heated Air Capacity

Timber Loading Capacity

Loading Vehicle

: 4,50m

: 6,00m

: 4,00m

: 7 kw/h

: 150.000 kcal/h

: 7.600 m3/h

: 15 m3

: Pallet truck

     
ayg KRT/30    

Width (overall)

Length (overall)

Height (overall)

Total Electric Power

Heating Capacity

Heated Air Capacity

Timber Loading Capacity

Loading Vehicle

: 6,50m

: 7,00m

: 4,50m

: 14 kw/h

: 200.000 kcal/h

: 11.500 m3/h

: 30 m3

: Forklift

     
ayg KRT/60    

Width (overall)

Length (overall)

Height (overall)

Total Electric Power

Heating Capacity

Heated Air Capacity

Timber Loading Capacity

Loading Vehicle

: 8,50m

: 9,00m

: 5,00m

: 20 kw/h

: 250.000 kcal/h

: 15.000 m3/h

: 60 m3

: Forklift

 

WHY DO WE EXCLUDE STEAM BOILER TECHNOLOGY?

The heat required for the drying process is exceedingly provided by our existing hot air boilers in a comfortable and quick manner. Whereas, in steam boilers generating steam takes a long time (the time is even longer in winter). But in our hot air boilers, boiler temperature reaches the desired level in about 30 minutes. This temperature is transmitted to the kiln chamber in a controlled manner by means of our automation system.

In conventional systems, the humidity required to prevent cracking of wooden material during the drying process is provided by the steam generated in the steam boiler. But in our systems, this humidity rate is pulverized into the environment by virtue of our special humidification system (About 80 bars of pressure)

Operating and plant costs of steam boilers are very high and it is obligatory to employ certified operators. (Occupational Health and Safety Regulation Article: 210)

Steam boilers and equipment require large spaces for placement.

Additional equipment of steam boilers (condensate tank, steam trap, safety valves, manometer, flange valves) cause frequent breakdowns due to the lime present in the water. Moreover, lime rapidly reduces the efficiency of coils used in the boiler and chamber over time. (Underperformance of boiler)

Maintenance of the water purification tank group, consumption-based regeneration (back-cleaning) and use requires qualified personnel as a measure against the lime in water.

Our systems release you from the cost and liability to purchase an additional steam boiler system while buying a drying kiln. Because, “Hot Air Boiler” is included in our prices.

Steam boiler creates a high level of danger in terms of occupational health and safety criteria. Therefore, steam boiler is not preferred in our system.

CONTACT

ADDRESS : Savas Mahallesi 20. Sokak 1. Doganlar Ishani No:1 Kat:3 Daire:3 Iskenderun-HATAY

PHONE : 0.326.612 26 92 - 613 67 73

FAX : 0.326.617 24 31

E-MAIL : merkez@aygenmuhendislik.com.tr

WEB : www.aygenmuhendislik.com.tr

SWITCHBOARD WORKING HOURS (TURKEY)

08:30 - 18:00 (Weekdays)

08:30 - 13:00 (Saturday)

You can contact us via

0.533.417 99 81 - 0.532.281 37 05 numbers at any other time.

Number of Visitors

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